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生产厂家厂商性质
广州市所在地
* 膏体灌装机液体灌装机半自动灌装机双头不锈钢灌装机
供应南洋专业膏体、液体灌装机、半自动灌装机、双头不锈钢灌装机
半自动活塞式（自吸）灌装机
Model BH Semiautomatic Piston （Self-sucking） Type Filling Machine
一、 简介和主要参数
Introduction and specifications
BH型半自动活塞式（自吸）灌装机，广泛应用于食品、医药、日化及农药等行业，适合水或轻粘稠物料的灌装。如果汁、牛奶、胶水、墨水、洗发水、洗手液、沐浴露等。
Model BH semiautomatic piston （self-sucking） type filling machine is designed for filling water or low-viscosity fluids in food, medicine, chemical, pesticide and other industries, e.g. fruit juice, milk, glue, writing ink, shampoo, hand sanitizer, bath & shower gel, etc.
灌装机机型小巧，操作方便，灌装量和灌装速度可任意调节，清洗保养和维护，容易方便。
The filling machine features compact structure, simple operation, highly adjustable filling amount and rate and easy maintenance.
（各种大小规格容量均可定做,价格请卖家！）
（我们是厂商,时请说在中国食品机械网上看到信息,可给一定折扣！）
* 膏体灌装机液体灌装机半自动灌装机双头不锈钢灌装机
主要技术参数：
Specifications:
灌装范围 Filling range | 灌装速度 Filling rate | 灌装精度 Filling accuracy | 气源压力 Supply pressure |
10-250ml | 0-30瓶/分 0-30 bottles/min | ≤±2% | 0.6-0.8mpa |
100-500ml | 0-25瓶/分 0-25 bottles/min | ||
500-1000ml | 0-20瓶/分 0-20 bottles/min |
二、 工作原理
Operating principles
灌装机工作原理是：通过气缸的前后运动，带动料缸内的活塞作往复运动，从而使料缸前腔产生负压。
Operating principles of the filling machine: The piston in the charging cylinder is driven to reciprocate and thereby generate negative pressure in the front chamber of the cylinder via the forward and backward motions of the cylinder.
当气缸向后运动时，拉动活塞向后，料缸前腔产生负压。供料桶内的物料被大气压力压入出进料软管，通过进出料的三通管进入料缸。
When the cylinder moves backward, the piston is driven to travel backward and generates negative pressure in the front chamber of the cylinder. Then the material in the feeding tank enters the feed hose and the charging cylinder via the tee piece under atmospheric pressure.
当气缸向前运动时，推动活塞向前，挤压物料。物料通过出料接头内的单向阀门，进入出料软管，进入待灌空瓶，完成一次灌装。
When the cylinder moves forward, the piston, the piston is driven to travel forward and extrude the material. The material enters the discharge hose through the one-way valve in the outlet joint. Now a filling cycle is completed.
三、 开机前的检查和操作顺序
Examinations before start and operating procedures
开机前必须检查各部份机械和电器是否正常，以免造成机器故障或人身伤害事故。
It is important to check that all mechanical and electric parts of the machine function normally so as to prevent machine damage and personal injury.
检查内容为：
Check the following aspects:
Check that the front and rear clamping levels clamp well.
Check that the three clips at the three ends of the tee piece.
Check the cruciform joints for upward and downward as well as forward and backward adjustment are secured.
操作顺序为：
Operate as follows:
Connect the machine to air supply （pressure 8 kg/cm2）.
Open the air supply switch.
Set the Manual/Auto switches to Manual position.
Press down the food switch.
气缸向前运动完成一次灌装。（注：严禁长时间无料工作）
The cylinder moves forward to complete a filling cycle. （Extended no-load operation is forbidden.）
四、 灌装量的调整
Adjustment of filling amount
灌装量的调整，上下移动设置在气缸下部的感应开关，就可以改变灌装量。
Filling amount can be changed setting the inductive switch beneath the cylinder.
重复调整，直至调整到所需要的装量和精度。
Repeatedly adjust the switch until you reach the desired filling amount and accuracy.
五、 灌装速度的调整
Adjustment of filling rate
灌装速度是由以下5个因素决定的：
Filing rate depends on the following five factors.
The sucking speed depends on the viscosity of product and length of suction pipe.
The filling rate depends on the diameter of the outlet of the filling head. The bigger the diameter is, the higher the rate will be.
Foaming degree of product: Products with high foaming degree shall be filled at low rate.
Filling amount: A big amount of product shall be filled at low rate.
Filling accuracy: The filling rate shall be reduced for product with requirement for high accuracy.
调整操作如下：
The adjusting procedures are as follows:
Loosen the adjusting nuts on the front and rear flow control valves.
When the level of the front one-way throttle valve is turned clockwise, the forward traveling speed of the cylinder and charging speed slow down.
When the level of the front one-way throttle valve is turned counterclockwise, the forward traveling speed of the cylinder and charging speed increase.
When the level of the rear one-way throttle valve is turned clockwise, the backward traveling speed of the cylinder and sucking speed slow down at the same time.
When the level of the rear one-way throttle valve is turned counterclockwise, the backward traveling speed of the cylinder and sucking speed increase.
六、 灌装精度的调整
Adjustment of filling accuracy
灌装误差的产生，主要由灌装量、灌装速度、上下阀门的开关速度来确定。而上下阀门的开关速度与产品的粘度有关，粘度越大，则阀门开关速度越慢。
Filling deviation depends on filling amount, filling rate and the switching speed of the upper and lower valves. The switching speed of the upper and lower valves depends on the viscosity of product. The higher the viscosity of the product is, the slower switching speed of the valves will be.
调整阀门的开关速度主要调整阀门的弹簧压力。弹簧压力增加，则阀门的开关速度加快。
The switching speed of the upper and lower valves can be adjusted by regulating the spring force of them.
调整阀门的弹簧压力大小，应通过试灌装计量及操作人员的经验来确定。
The switching speed increases with the spring force. The adjustment of the spring force of the valves shall be determined by trial filing metering and the experience of operator.
*
（实物拍摄,盗图必究）
（另有立式）
七、 洗保养维护
Cleaning and maintenance
清洗之前应把机器内的剩余产品清除干净，然后在料桶内灌满柔和清洗洗液。当清洗时，要确定O型圈是否安装好。打开机器，让机器循环灌装，直到清洁为止。应*清洗所有和物料接触的部件，包括活塞缸、活塞头、O型圈、单向阀、灌装头、料桶、料斗等，发现破裂损伤的密封应及时进行更换。
Before cleaning, make sure to thoroughly remove the product residue in the machine. Then fill the feeding tank with moderate cleaning agent. Make sure that the O-ring is properly installed. Start the machine and allow it to perform repeated filling operations until it is thoroughly cleaned. Thoroughly clean all parts exposed to material, including piston barrel, piston head, O-ring, one-way valve, filling head, feeding tank, hopper, etc. Damaged seal shall be immediay replaced.
警告：在清洗之前必须检查压缩空气和电源是否关闭。如果没有关闭，请关闭压缩空气和电源。严禁使用有机溶剂清洗机器。
Warning: Make sure to check that compressed air and power supply are disconnected before cleaning. If not, disconnect them. Organic solvent shall not be used to clean the machine.
在所有零件清洗完成后，建议等到零件干燥后安装，并确定没有水和其它杂物进入空压管和连接体内。
When all parts are cleaned, it is recommended to install them after they become dry and you make sure there is no water or other impurities entering the pneumatic piping and connecting body.
八、 常见故障的解决办法
Troubleshooting
故障 Trouble | 解决方法 Solution |
活塞不能前后运动 The piston cannot move forward or backward. | 检查空压是否打开。 Check that the air pressure supply is turned on. |
检查空压阀是否打开。 Check that the air pressure valve is opened. | |
检查电源开关和气源开关是否打开。 Check that the power switch and air supplier switch are turned on. | |
检查空压是否达到6kg/cm2-8 kg/cm2.。 Check that the air pressure is 6kg/cm2 – 8 kg/cm2. | |
检查单向阀是否安装正确。 Check that the one-way valve is correctly installed. | |
检查活塞头O型圈是否有粘性，使得活塞头堵死。 Check that the piston head is blocked due to the stickiness of the O-ring on it. | |
检查气缸上前后磁簧开关的位置。 Check the position of the rear and front magnetic reed switches on the cylinder. | |
灌装不均匀 Inconsistent filling | 对高粘度的产品速度应变慢；各部位密封是否泄漏。 The speed of the machine for the product with high viscosity becomes slower: check all seals for leakage. |
检查料斗或供料桶内是否有足够的物料。 Check that there is adequate material in the hopper or feeding tank. | |
物料从物料缸后面溢出 Material overflows from the rear side of the charging cylinder. | 检查和更换活塞头的O型圈。 Check and replace the O-ring of the piston head. |
如果物料特别稀，请使用两个O型圈。 Use two O-rings if the material is very dilute. | |
无法吸取物料 Material sucking failure | 检查阀是否安装正确；进料阀是否泄漏。 Check that the valve is installed properly and the feed valve does not leak. |
检查进料软管是否安装正确、扎紧。 Check that the feed hose is installed properly and secured. | |
检查确认吸料软管有没有顶在料桶壁上。 Check that the suction hose does not press against the feeding tank. |
广州南洋食品机械设备厂
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